For Legally Blonde, I led the automation team in designing and installing two dog track systems that moved the show’s canine performers smoothly across the stage. The downstage system operated on an aircraft cable connected to a motor, while the upstage system utilized a chain-driven setup. Each system functioned at different elevation levels, allowing for complex cues and seamless transitions between scenic zones. 

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To ensure reliable performance, we created custom track packs for the dogs, carefully designed and fabricated to eliminate any risk of obstruction. We conducted multiple test runs to fine-tune cable tension, motor speed, and alignment before integrating the systems into rehearsals. 

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Despite our thorough preparation, we encountered technical challenges, notably an intermittent overheating issue that was ultimately traced back to a partially connected plug. This experience required me to troubleshoot under pressure and reinforced the importance of conducting system checks and incorporating redundancy in automation.

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Throughout this process, I gained hands-on experience in mechanical problem-solving, encoder calibration, and motor wiring. I also developed a deeper understanding of how technical precision and effective communication between departments are essential for keeping complex stage systems running safely and efficiently.